3D Printed Porous Polymer
Mott is the world leader in gradient structure and controlled-porosity additive manufacturing. We’ve expanded into polymer 3D printing to offer complex component designs produced completely in one print, even at high-pressure ratings. With our patent pending process, Mott can help you create custom parts with features and performance capabilities never before possible.
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Literature & Data Sheets
Typical Applications
- Bioprocessing In-Line Components
- Diagnostic Instrument Manifolds
- Chromatography Instrument Components
- Tooling Fixtures
- Semiconductor Equipment Filters
Additive Manufacturing
Our additive manufacturing capabilities provide the most uniform porosity and unique geometries for your application.
Explore Mott’s Capabilities
Provides an overview of markets served, applications, products, materials, and engineering capabilities.
Product Specs
| Build Volume |
Prototypes: 15.7” W x 11.8” D x 11.8” H (400mm x 300mm x 300mm) Production: 18.0” W x 18.0” D x 32.0” H (457mm x 457mm x 813mm) |
|---|---|
| Build Materials |
PEEK, PEKK, PEI, Nylon, ABS, Polyethylene, and many more |
| Solid feature size resolution |
As Printed: +/- 0.010” Machined: +/- 0.002” |
| Porosity range |
100 microns and larger. For custom porosity integration, consult engineering |
| Pore shape |
Lattice: Rectangular, Hexagonal, Triangular Random: Under Development |
| Part-part dimensional consistency |
+/- 0.001-0.002” |
| Density |
Up to 100% depending on polymer |
| Solid printed surface finish |
200 – 600 Ra µin |
| Machined surface finish |
5 to 32 Ra µin |
| Dimensions and Tolerances |
Dimensions and tolerances are subject to the polymer chosen and overall part dimensions. Values presented here are typical for small parts, <1” (25mm) cross section printed in PEEK with a medium resolution extrusion nozzle. |
Our Design Capabilities
- CAD design for all solid, solid-to-porous, or all porous configurations
- Aggregate multiple components into a single printed Bill of Material
- Custom material and porosity printing, consult engineering
Relevant Services
Design Expertise – From start to finish, we customize solutions based on your design parameters – challenge us!
Fluid Modeling – Our extensive applications have built a library of data to increase the accuracy of our flow models to provide initial performance and feasibility estimates prior to building prototypes.
Extensive Partner Network – If a material is not listed or capability not in-house, we maintain an extensive network of partners for new material procurement, advanced manufacturing capabilities, and validation testing.
Engineering Support – If you need help beyond the component level, we also work on entire systems design. Let us know how we can help.
