Optimize High Performance Polymers with Mott’s Filtration

Enhancing High Performance Polymers with Advanced Filter Feasibility Testing

In the competitive world of high performance polymers, ensuring the purity and integrity of products is paramount. A prestigious polymer manufacturer faced challenges with impurities during the development of a new product, threatening their reputation for quality. To resolve these issues, they turned to Mott Corporation, a leader in filtration solutions. This blog details how Mott’s Filter Feasibility Testing and advanced filtration systems helped improve the processing of high performance polymers, ensuring superior product quality and efficiency.

Understanding High Performance Polymers

High performance polymers are materials known for their exceptional mechanical, thermal, and chemical properties. They are widely used in demanding applications across industries such as aerospace, automotive, electronics, and medical devices. These polymers must meet stringent quality standards to ensure their performance and reliability in critical applications.

The Challenge: Impurities in Polymer Processing

During the development stage of a new high performance polymer, the manufacturer identified impurities that could compromise the integrity of the final product. These impurities, primarily salt residues from reactions in their process, posed a significant risk to the product’s quality. Additionally, upstream contamination was discovered, further complicating the situation.

Turning to Mott for a Solution

Recognizing the potential impact on their reputation and product quality, the manufacturer sought the expertise of Mott Corporation. Mott suggested a visit to their Customer Innovation Center (CIC), where engineers and laboratory personnel could assess the situation and determine the best course of action.

The Role of Filter Feasibility Testing

Filter Feasibility Testing is a critical step in optimizing filtration processes. At Mott’s state-of-the-art laboratory, a Filter Feasibility Test was scheduled using the customer’s feedstock. This comprehensive testing aimed to identify the source of impurities and evaluate the effectiveness of various filtration solutions.

Key Findings from the Feasibility Test

The testing revealed that the primary impurities were salt residues from the chemical reactions in the current process. Additionally, upstream contamination was identified, necessitating immediate attention. By maximizing filtration efficiency rates, the study successfully removed over 99.9% of the impurities from the polymer feedstock.

Implementing the Mott HyPulse® LSI Filter System

Based on the data gathered from the feasibility test, Mott engineers designed a customized HyPulse® LSI filter system to address the specific challenges faced by the manufacturer. This advanced filtration system offers several benefits:

• High Filtration Efficiency: Capable of removing over 99.9% of impurities, ensuring superior product purity.
• Reduced Downtime: The automated, hands-free operation minimizes the need for manual cleaning and maintenance.
• Enhanced Process Control: The system provides consistent and reliable filtration performance, improving overall process efficiency.

Benefits of High Performance Polymers

High performance polymers offer numerous advantages, making them indispensable in various applications. Their exceptional properties include:

• Thermal Stability: Withstand high temperatures without degrading, making them ideal for use in extreme environments.
• Chemical Resistance: Resist corrosion and chemical attack, ensuring longevity and reliability in harsh conditions.
• Mechanical Strength: Maintain structural integrity under stress, suitable for demanding mechanical applications.
• Lightweight: Provide high strength-to-weight ratios, essential for aerospace and automotive industries.

The Importance of Purity in High Performance Polymers

Ensuring the purity of high performance polymers is crucial for maintaining their exceptional properties. Impurities can lead to defects, reduced performance, and even product failure in critical applications. Advanced filtration solutions, such as those provided by Mott, are essential for achieving and maintaining high purity levels in polymer processing.

Partnering with Mott for Advanced Filtration Solutions

Mott Corporation’s expertise in filtration solutions and advanced materials science makes them a trusted partner for industries seeking to optimize their processes and ensure product quality. Their Customer Innovation Center offers a collaborative environment for developing customized solutions tailored to specific challenges.

Discover How Mott’s Filter Feasibility Testing Can Optimize Your Process

For manufacturers of high performance polymers, maintaining product purity and process efficiency is crucial. Mott Corporation’s Filter Feasibility Testing and advanced filtration systems, such as the HyPulse® LSI, provide effective solutions to these challenges. By partnering with Mott, manufacturers can achieve superior product quality, reduced downtime, and significant cost savings.

Interested in seeing how our Filter Feasibility Testing can optimize your process? Watch our video or send us an email with your questions. Contact Mott Corporation today to learn more about our advanced filtration solutions for high performance polymers.