4 Safety Benefits of Upgrading Your Filtration System

Is your team constantly stretching filtration cycles into the night shift? Does the new hire always get stuck with changing the filter media? Are your workers spending more time preparing for a task than actually completing it?

If you’re still using legacy filtration systems like filter presses or bag filters, this might sound all too familiar. These systems often require frequent media replacements, which are not only labor-intensive but also risky—especially when dealing with toxic process fluids. But what if you could switch to a state-of-the-art filtration system that’s fully automated, more efficient, and much safer for your team?

Enter Mott HyPulse® Filter Systems. This cutting-edge technology uses clean-in-place filtration with porous metal media, offering superior particle retention, backwash ability, and long-term durability. Below are four key safety benefits you can expect by upgrading to this advanced filtration system.

1. Automated Backwashing Eliminates Operator Exposure

One of the biggest safety risks with traditional filtration systems is operator exposure to hazardous process fluids. With Mott HyPulse® filters, backwashing occurs automatically through a controlled pneumatic or hydraulic pulse. This internal process rapidly discharges the filter cake that accumulates on the surface of the filter elements—without any manual intervention.

By removing the need for workers to handle toxic fluids, the risk of exposure is virtually eliminated. This also means less downtime for your equipment and a reduction in spare parts inventory.

2. Minimal Maintenance Reduces Hazard Exposure

Unlike cyclone belt filters, Mott HyPulse® filters have no internal moving parts, drastically reducing the need for maintenance. Fewer maintenance requirements mean your team will spend less time interacting with potentially hazardous fluids. The durable construction of these systems also contributes to their long operational lifespan, helping you further minimize worker exposure and enhance overall safety.

3. Long Filter Life Reduces Replacement Frequency

One of the standout features of Mott’s porous metal filters is their durability. These filters can withstand higher differential pressures than traditional filter media like plastic, paper, or cloth. In fact, Mott filter elements are so robust that their life can often be measured in years—sometimes lasting a decade or longer in harsh environments.

For example, in the filtration of FCC slurry oil, Mott filters have operated without requiring replacement for up to 10 or even 15 years. By reducing the frequency of filter changes, your workers spend less time on hazardous tasks, improving safety and productivity.

4. Designed for Extreme Conditions

Mott’s filtration media is available in a variety of alloys, making them ideal for processes involving high temperatures and corrosive conditions. These challenging environments pose serious safety risks to workers if conventional filtration equipment is used. With Mott HyPulse® filters, you’re providing an extra layer of protection for your workforce in the most demanding conditions.

Protect Your Workforce and Improve Efficiency

Aging filtration systems require constant intervention, leading to frequent downtime, higher maintenance costs, and significant safety risks for your team. Upgrading to Mott’s HyPulse® filtration systems can eliminate these issues by automating the filtration process and reducing worker exposure to harmful substances. The result? A safer workplace and more efficient use of your team’s valuable time.

Want to learn more about how Mott’s automated filtration systems can benefit your operation? Contact us today to speak with one of our technical experts.