3D Printed Porous Polymer
Mott is globally renowned for its expertise in gradient structure and controlled-porosity additive manufacturing. Our commitment to innovation has led us to delve into the world of polymer 3D printing, where we excel in offering complex component designs produced seamlessly in a single print, even under high-pressure conditions.
Through our patent-pending process, Mott empowers you to create custom parts with unparalleled features and performance capabilities, revolutionizing the possibilities of polymer-based applications.
Whether you require intricate designs, high-pressure resistance, or groundbreaking polymer components, Mott’s mastery of polymer 3D printing ensures your projects reach new heights of success.
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Literature & Data Sheets
Typical Applications
- Bioprocessing In-Line Components
- Diagnostic Instrument Manifolds
- Chromatography Instrument Components
- Tooling Fixtures
- Semiconductor Equipment Filters
Additive Manufacturing
Our additive manufacturing capabilities provide the most uniform porosity and unique geometries for your application.
Explore Mott’s Capabilities
Provides an overview of markets served, applications, products, materials, and engineering capabilities.
Product Specs
| Build Volume |
Prototypes: 15.7” W x 11.8” D x 11.8” H (400mm x 300mm x 300mm) Production: 18.0” W x 18.0” D x 32.0” H (457mm x 457mm x 813mm) |
|---|---|
| Build Materials |
PEEK, PEKK, PEI, Nylon, ABS, Polyethylene, and many more |
| Solid feature size resolution |
As Printed: +/- 0.010” Machined: +/- 0.002” |
| Porosity range |
100 microns and larger. For custom porosity integration, consult engineering |
| Pore shape |
Lattice: Rectangular, Hexagonal, Triangular Random: Under Development |
| Part-part dimensional consistency |
+/- 0.001-0.002” |
| Density |
Up to 100% depending on polymer |
| Solid printed surface finish |
200 – 600 Ra µin |
| Machined surface finish |
5 to 32 Ra µin |
| Dimensions and Tolerances |
Dimensions and tolerances are subject to the polymer chosen and overall part dimensions. Values presented here are typical for small parts, <1” (25mm) cross section printed in PEEK with a medium resolution extrusion nozzle. |
Our Design Capabilities
At Mott, we possess exceptional CAD design expertise, specializing in all solid, solid-to-porous, or all porous configurations, thanks to our cutting-edge polymer 3D printer technology. We have the capability to efficiently aggregate multiple components into a single printed Bill of Material, streamlining your production process and reducing costs. Additionally, we offer custom material and porosity printing solutions, all backed by expert engineering consultation, to meet your specific needs in the realm of polymer 3D printer applications.
Relevant Services
Design Expertise – From start to finish, we customize solutions based on your design parameters – challenge us!
Fluid Modeling – Our extensive applications have built a library of data to increase the accuracy of our flow models to provide initial performance and feasibility estimates prior to building prototypes.
Extensive Partner Network – If a material is not listed or capability not in-house, we maintain an extensive network of partners for new material procurement, advanced manufacturing capabilities, and validation testing.
Engineering Support – If you need help beyond the component level, we also work on entire systems design. Let us know how we can help.
What is 3D Printed Porous Polymer?
For those new to the world of advanced manufacturing, let us introduce you to the fascinating realm of 3D Printed Porous Polymer. Mott Corporation’s groundbreaking technology combines precision additive manufacturing with custom-designed porous structures within polymer materials. These structures offer a plethora of benefits, including improved fluid control, filtration efficiency, lightweight yet robust designs, and more.
At Mott Corporation, we specialize in harnessing the potential of 3D Printed Porous Polymer. Our CAD design capabilities, material expertise, and engineering consultations allow us to create components tailored to your exact needs. Whether you’re in aerospace, medical devices, or any industry requiring innovative solutions, our expertise in 3D Printed Porous Polymer applications can transform your projects and drive efficiency and performance to new heights.
FAQs: 3D Printed Porous Polymer
Q: What is 3D Printed Porous Polymer?
A: 3D Printed Porous Polymer is a cutting-edge additive manufacturing technology that enables the creation of polymer components with customized porous structures. These structures consist of intentionally designed voids or pores within the polymer material, offering precise control over properties like fluid flow, filtration, and lightweight yet durable designs.
Q: What are the advantages of using 3D Printed Porous Polymer?
A: Utilizing 3D Printed Porous Polymer offers several advantages, including enhanced fluid control, improved filtration efficiency, the ability to create lightweight yet robust components, and the customization of porous structures for specific applications. It also enables the consolidation of multiple components into a single printed piece, reducing assembly time and costs.
Q: In which industries are 3D Printed Porous Polymer components commonly used?
A: 3D Printed Porous Polymer components find applications in various industries, including aerospace, medical devices, automotive, consumer goods, and more. Their versatility and ability to tailor porosity to meet specific needs make them valuable in sectors where precise control over fluid flow, filtration, or lightweight designs is essential.
Q: How can I incorporate 3D Printed Porous Polymer into my projects?
A: To incorporate 3D Printed Porous Polymer into your projects, you can collaborate with specialized companies like Mott Corporation. They offer CAD design expertise, material selection, and engineering consultation to customize porous polymer components to your exact requirements. Whether you need fluid control devices, filtration solutions, or innovative lightweight structures, working with experts in 3D Printed Porous Polymer ensures optimal performance and efficiency for your applications.
